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Distance Measurement Module Dust-Proof Base

Model :

CNC Machining

Introduction

A machined aluminum mounting base specifically designed to house and protect distance measurement modules (laser, ultrasonic, or infrared sensors). The hard-anodized black finish provides superior corrosion resistance and a professional appearance, while the integrated sealing design prevents particulate contamination that could interfere with measurement accuracy.

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CNC machining

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DESCRIPTION


A machined aluminum mounting base specifically designed to house and protect distance measurement modules (laser, ultrasonic, or infrared sensors). The hard-anodized black finish provides superior corrosion resistance and a professional appearance, while the integrated sealing design prevents particulate contamination that could interfere with measurement accuracy.


Key Features & Benefits

1. Enhanced Measurement Accuracy

  • Vibration-Dampening Design: Rigid aluminum construction minimizes external vibration transmission

  • Thermal Stability: Aluminum's thermal conductivity prevents heat buildup that could affect sensor calibration

  • Precision-Machined Mounting Surface: Flatness tolerance within ±0.1mm ensures perfect sensor alignment

2. Superior Environmental Protection

  • IP54-Rated Dust Protection: Integrated gasket channels and protective overhangs shield sensitive optics/lenses

  • Hard-Anodized Finish (25+ micron): Provides exceptional abrasion resistance and corrosion protection

  • Chemical-Resistant Surface: Withstands oils, coolants, and industrial cleaning agents

3. Intelligent Design Features

  • Universal Mounting Pattern: Multiple threaded inserts accommodate various sensor brands/models

  • Cable Management Ports: Integrated strain relief and routing channels for secure cable connections

  • Modular Compatibility: Designed to interface with standard industrial brackets and positioning systems

  • Heat Dissipation Fins: Optional integrated fin design for high-temperature applications

4. Installation & Maintenance Advantages

  • Lightweight Yet Rigid: Aluminum construction reduces system weight without sacrificing stability

  • Pre-Drilled Mounting Points: Simplifies installation with standard hardware

  • Maintenance-Free Design: Anodized surface requires no protective coatings or regular maintenance


Technical Specifications

Parameter Specification
Material 6061-T6 Aluminum
Surface Treatment Type II Hard Anodized, Black
Thickness 4mm, 6mm, 8mm (custom available)
Flatness ≤0.1mm across mounting surface
Protection Rating IP54 (dust protected, splash resistant)
Operating Temperature -20°C to +120°C
Mounting Options M4, M5, or M6 threaded inserts
Weight Varies by size (approx. 30-40% lighter than steel equivalents)

Applications

  • Factory Automation: Robotic guidance systems, part presence detection

  • Quality Control Stations: Precision dimensional verification fixtures

  • Logistics & Warehousing: Conveyor belt monitoring, package dimensioning

  • Machine Tool Integration: Tool positioning, workpiece alignment

  • Research & Development: Laboratory measurement setups, prototype testing

  • Outdoor Monitoring Systems: Protected installations for environmental sensing


Why Choose Our Dust-Proof Base?

For Engineers & Designers:

  • CAD-Ready Models: Available in multiple formats for easy system integration

  • Custom Modification Program: Modify mounting patterns, dimensions, or sealing requirements

  • Material Traceability: Full certification available for regulated industries

For Procurement & Operations:

  • Cost-Effective: Combines multiple functions (mounting, protection, thermal management) in one component

  • Reduced Downtime: Protective design minimizes sensor cleaning and recalibration frequency

  • Inventory Simplification: Universal design reduces need for sensor-specific mounting solutions

Quality Assurance

  • 100% dimensional inspection prior to anodizing

  • Batch testing for coating thickness and corrosion resistance

  • Surface finish verification to ensure proper sensor mating


Configuration Options

  1. Standard Series: Universal design with basic dust protection

  2. Enhanced Series: Added thermal management features and improved IP rating

  3. Custom Series: Tailored dimensions, mounting patterns, and special finishes


Integration Support

Our engineering team provides:

  • Sensor Compatibility Verification: Ensure your measurement module interfaces perfectly

  • Installation Guidelines: Step-by-step mounting and sealing instructions

  • Performance Validation: Recommendations for optimal accuracy in your application

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Add.: No. 2 West building, Desong Industrial Park, No. 3 Miaoshan road, Jiangxia district, Wuhan city, 430023, China

T: +86 (0)27 8393 1638
T: +86 (0)27 8281 6992

Email:sales@esd-t.com  , info@esd-t.com 

 

 


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