Distance Measurement Module Dust-Proof Base
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CNC Machining
Introduction
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CNC machining
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DESCRIPTION
A machined aluminum mounting base specifically designed to house and protect distance measurement modules (laser, ultrasonic, or infrared sensors). The hard-anodized black finish provides superior corrosion resistance and a professional appearance, while the integrated sealing design prevents particulate contamination that could interfere with measurement accuracy.
Key Features & Benefits
1. Enhanced Measurement Accuracy
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Vibration-Dampening Design: Rigid aluminum construction minimizes external vibration transmission
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Thermal Stability: Aluminum's thermal conductivity prevents heat buildup that could affect sensor calibration
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Precision-Machined Mounting Surface: Flatness tolerance within ±0.1mm ensures perfect sensor alignment
2. Superior Environmental Protection
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IP54-Rated Dust Protection: Integrated gasket channels and protective overhangs shield sensitive optics/lenses
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Hard-Anodized Finish (25+ micron): Provides exceptional abrasion resistance and corrosion protection
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Chemical-Resistant Surface: Withstands oils, coolants, and industrial cleaning agents
3. Intelligent Design Features
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Universal Mounting Pattern: Multiple threaded inserts accommodate various sensor brands/models
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Cable Management Ports: Integrated strain relief and routing channels for secure cable connections
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Modular Compatibility: Designed to interface with standard industrial brackets and positioning systems
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Heat Dissipation Fins: Optional integrated fin design for high-temperature applications
4. Installation & Maintenance Advantages
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Lightweight Yet Rigid: Aluminum construction reduces system weight without sacrificing stability
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Pre-Drilled Mounting Points: Simplifies installation with standard hardware
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Maintenance-Free Design: Anodized surface requires no protective coatings or regular maintenance
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | 6061-T6 Aluminum |
| Surface Treatment | Type II Hard Anodized, Black |
| Thickness | 4mm, 6mm, 8mm (custom available) |
| Flatness | ≤0.1mm across mounting surface |
| Protection Rating | IP54 (dust protected, splash resistant) |
| Operating Temperature | -20°C to +120°C |
| Mounting Options | M4, M5, or M6 threaded inserts |
| Weight | Varies by size (approx. 30-40% lighter than steel equivalents) |
Applications
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Factory Automation: Robotic guidance systems, part presence detection
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Quality Control Stations: Precision dimensional verification fixtures
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Logistics & Warehousing: Conveyor belt monitoring, package dimensioning
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Machine Tool Integration: Tool positioning, workpiece alignment
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Research & Development: Laboratory measurement setups, prototype testing
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Outdoor Monitoring Systems: Protected installations for environmental sensing
Why Choose Our Dust-Proof Base?
For Engineers & Designers:
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CAD-Ready Models: Available in multiple formats for easy system integration
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Custom Modification Program: Modify mounting patterns, dimensions, or sealing requirements
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Material Traceability: Full certification available for regulated industries
For Procurement & Operations:
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Cost-Effective: Combines multiple functions (mounting, protection, thermal management) in one component
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Reduced Downtime: Protective design minimizes sensor cleaning and recalibration frequency
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Inventory Simplification: Universal design reduces need for sensor-specific mounting solutions
Quality Assurance
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100% dimensional inspection prior to anodizing
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Batch testing for coating thickness and corrosion resistance
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Surface finish verification to ensure proper sensor mating
Configuration Options
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Standard Series: Universal design with basic dust protection
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Enhanced Series: Added thermal management features and improved IP rating
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Custom Series: Tailored dimensions, mounting patterns, and special finishes
Integration Support
Our engineering team provides:
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Sensor Compatibility Verification: Ensure your measurement module interfaces perfectly
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Installation Guidelines: Step-by-step mounting and sealing instructions
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Performance Validation: Recommendations for optimal accuracy in your application
Message
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