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Distance Measurement Module Dust-proof Cover

Model :

CNC Machining

Introduction

Our CNC-machined Distance Measurement Module Dust-Proof Cover provides critical protection for sensitive laser, ultrasonic, and infrared sensors in industrial environments. Engineered as a first line of defense against particulate contamination, this precision component ensures your measurement systems maintain their calibrated accuracy through extended service life in challenging conditions.

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CNC machining

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DESCRIPTION


A specialized protective enclosure designed specifically for distance measurement modules, featuring precision-machined optical windows and sealed interfaces that prevent dust, moisture, and airborne contaminants from compromising sensor performance. Unlike generic enclosures, this cover is optimized for measurement accuracy with minimal signal interference.


Core Value Proposition

Three-Layer Protection System:

  1. Physical Barrier – Blocks dust, chips, and debris from contacting sensitive optics

  2. Sealed Interface – Gasketed design prevents particulate ingress at mounting points

  3. Optical Clarity – Precision-grade window materials maintain measurement accuracy


Technical Features & Benefits

🛡️ Advanced Protection Design

  • Multi-Point Sealing System: Silicone gaskets at all critical interfaces (IP65 standard, IP67 optional)

  • Strategic Ventilation Option: Filtered pressure-equalization ports available for temperature-sensitive applications

  • Debris-Deflecting Geometry: Angled surfaces and overhangs prevent particulate accumulation on optical windows

  • Quick-Access Design: Tool-removable panels for maintenance without dismounting the sensor

📐 Precision Measurement Integrity

  • Optical-Grade Window Options: Chemically strengthened glass, polycarbonate, or acrylic with AR coatings

  • Minimal Signal Interference: Window thickness and materials optimized for specific sensor wavelengths

  • Anti-Reflective Treatment: Reduces internal reflections that could create measurement artifacts

  • Precision Alignment Features: Integrated mounting references ensure proper optical alignment

⚙️ Robust Construction

  • Material Choices: 6061 Aluminum (standard), 304 Stainless Steel (harsh environments), or engineering polymers

  • Surface Finishes: Black anodized (aluminum), powder-coated, or passivated (stainless)

  • Thermal Management: Optional integrated heat sinking for high-temperature environments

  • EMI/RFI Shielding: Conductive gasket options available for electrically noisy environments

🔧 Installation & Maintenance

  • Field-Replaceable Windows: Damaged windows can be replaced without replacing entire cover

  • Universal Mounting Pattern: Compatible with standard sensor brackets and positioning systems

  • Cable Integration: Strain-relief cable glands and internal routing channels

  • Visual Inspection Ports: Optional transparent sections for quick status verification


Technical Specifications

Parameter Standard Specification Enhanced Options
Protection Rating IP65 IP67, IP69K
Window Materials Optical Polycarbonate Borosilicate Glass, AR-coated Acrylic
Light Transmission >92% (visible spectrum) >98% with AR coatings
Operating Temperature -30°C to +85°C -40°C to +120°C
Window Flatness λ/4 per 25mm λ/10 per 25mm
Material Thickness 2-3mm (walls) Up to 6mm for heavy-duty applications
Finish Black Anodized (Aluminum) Powder Coat, Chemical Film

Applications & Industries

🏭 Manufacturing & Automation

  • Robotic work cell sensor protection

  • Conveyor line measurement stations

  • CNC machine tool integration

  • Welding and cutting environment protection

📦 Logistics & Warehousing

  • Automated storage/retrieval systems

  • Package dimensioning stations

  • AGV navigation sensor protection

  • Dock equipment monitoring

🔬 Precision Industries

  • Cleanroom measurement systems

  • Laboratory instrumentation

  • Semiconductor manufacturing

  • Medical device assembly

🌫️ Challenging Environments

  • Woodworking and milling operations

  • Foundry and metal processing

  • Food processing facilities

  • Outdoor monitoring stations


Design Variants

Model Series Best For Key Feature
Essential Series Indoor, light industrial Basic IP65 protection, polycarbonate window
Precision Series High-accuracy applications AR-coated windows, thermal stabilization
Harsh Environment Series Outdoor, washdown areas IP69K, stainless steel, heated window option
Explosion-Proof Series Hazardous locations ATEX/IECEx certified designs
Custom Configurations Unique applications Tailored materials, dimensions, and features

Why Choose Our Protective Covers?

For System Integrators:

  • Reduced Measurement Drift: Protection maintains calibration stability

  • Lower Maintenance Costs: Dramatically reduces cleaning frequency and sensor replacement

  • Faster ROI: Extends sensor life by 3-5x in dusty environments

  • Simplified Compliance: Meets IP protection standards for industrial equipment

For Design Engineers:

  • Plug-and-Play Compatibility: Designed to fit major sensor brands (Keyence, SICK, Banner, etc.)

  • CAD Library Access: Full 3D models for easy integration

  • Performance Validation: Transmission testing data available for critical applications

  • Customization Program: Modify window size, mounting, or sealing requirements

For Maintenance Teams:

  • Quick Cleaning: Smooth surfaces and accessible windows simplify maintenance

  • Field-Serviceable: Replace components without special tools

  • Visual Indicators: Optional contamination warning indicators

  • Documentation Support: Clear installation and maintenance guides

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CONTACT US

Add.: No. 2 West building, Desong Industrial Park, No. 3 Miaoshan road, Jiangxia district, Wuhan city, 430023, China

T: +86 (0)27 8393 1638
T: +86 (0)27 8281 6992

Email:sales@esd-t.com  , info@esd-t.com 

 

 


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